EFFRA General Assembly

RaRe2 - PROFACTOR Slashes Training Time with Smart Projection


PROFACTOR showcases skill-adaptive projection guidance that slashes training time and re-work effort.

Researchers at PROFACTOR, working within the EU-funded RaRe² project, have introduced a multi-modal guidance system that projects context-aware instructions directly onto real parts—eliminating paper notes, pens and slow, static training methods.

The system switches seamlessly between two user-centred modes:

  • Novice Mode lets new operators “sketch” defects with a fingertip while colour-coded overlays and gamified feedback accelerate learning;
  • Expert Mode projects verified defect locations and part-specific re-work hints so seasoned technicians stay in flow.

In laboratory trials on automotive door panels the approach boosted task efficiency, kept users more engaged and allowed repeated use of training parts thanks to marker-less interaction . A ceiling-mounted Orbbec Astra 2 camera combined with a Panasonic PT-MZ880 projector delivered sub-5 cm annotation accuracy under calibrated conditions. Built on a modular web stack (React + Three.js), the platform lets engineers add new parts and defect types in minutes and is already being prepared for electronics and aerospace pilots. Planned upgrades include automatic RGB-D calibration, glove-robust hand tracking and optional voice commands to keep operators hands-free.

This research is financed by Horizon Europe RaRe² (Grant 101092073) and the Upper Austrian Government’s DemoDatenPro initiative.

📄 For a deeper dive into the research, read the full paper:
• Skill-Based Adaptation through Intuitive Interfaces: Multi-Modal Guidance Systems for Industrial Environments